Helping Dye Factory A in Mexico Develop High-water-washable Disperse Black Dye

Dye Factory A in Mexico is a well-known company dedicated to producing high-quality textiles. However, with the increasing market demand for products with high water-washing fastness, Dye Factory A faced new challenges. They needed a disperse black dye that could both improve water-washing fastness and reduce production costs.

Challenges

Dye Factory A's existing black dyes performed poorly in terms of water-washing fastness, causing the product to fade after multiple washes, affecting customer satisfaction. In addition, the high cost of dyes also had a negative impact on the company's profit margins.

Tiankun Chemicals intervened

After learning about this, Tiankun Chemicals sent a technical team of senior engineers to Mexico to gain an in-depth understanding of Dye Factory A's needs and existing processes. The team found that the core of the problem was that the molecular structure of the dye did not match the dyeing process, making it difficult for the dye to stably attach to the fiber.

R&D process

The technical team of Tiankun Chemicals worked closely with engineers from Dye Factory A to start the research and development of disperse black dyes with high water-washing fastness. By optimizing and improving the molecular structure of the dye, the team successfully developed a new type of high-water-washable disperse black dye. The new dye not only improves the adhesion of dye molecules on the fiber, but also ensures stability under high temperature and high pressure conditions.

Testing and Adjustment

After the initial success in the laboratory, the team of Tiankun Chemical assisted Dyeing Factory A in a series of factory tests. Through continuous adjustment and optimization, the new dye performed well in actual production. After multiple washing tests, the washing fastness of the new disperse black dye was significantly improved, and the color remained bright.

Results

Finally, Dyeing Factory A successfully put this new high-washing disperse black dye into production, which not only met the customer's demand for high washing fastness, but also greatly reduced production costs due to the high efficiency of the dye and the reduction in usage. Customer satisfaction with product quality has been significantly improved, and the company has also gained more advantages in market competition.